lean runaway after carb maintenance

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cjb1985

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Hi All,

I posted this in the 2 stroke boat section without a reply, but this would apply to Ski riders too, so thought I'd post here too.

Recently got the 96 Challenger out for it's first start up after a couple of months to get ready for Summer (Australia). Did the normal prep.
Boat was stuck on full throttle, diagnosed the issue as a seized throttle shaft.
I'm since removed the carb, fixed the issue and reinstalled the carb, without making any adjustments.

Started it up for the first time the other day since putting it back together.
Just on the trailer on a hose.
Began to rev pretty high with throttle at idle position (5500rpm), thought it might just be from the dry carbs.
Killed the engine.

Decided while I'm at it I'll clean the Rave's, so did that also.

Next day, started it up again; on the trailer on a hose.
Didn't seem to rev as high, but still 4800rpm and sat there for about 2 mins before I killed it again. Stopped fine with stop button.

So a couple of questions.
Considering the Rev's seem to be dropping (from 5500rpm to 4800rpm between runs), is it merely a case of running it out on the water under load to allow the carbs to get a bit more fuel in to stop it running lean? Or is there anyway to prime them? Or is this unlikely to be the problem?

When I cleaned the Rave valves I was unsure if I should grease up the gaskets. Could there be an air leak there?

Finally, I destroyed one of the carb base gaskets between the intake manifold and carb when removing. I was unable to find stock of this gasket at local seadoo dealers.
Being fairly mechanically inclined but new to Seadoo's, I made a new gasket from rubber and cork gasket material. But didn't grease either side of it.
Am I looking at the most likely cause?

Appreciate anyone opinions
 
Hey Mate.Gold Coast here.
Could be a few things or a combo of each.
You may still have a sticky linkage.A leaking gasket causing a lean out and higher revs.
What color are your fuel lines.Grey is not good and this can lead to a couple of problems.All fuel blockage related.Filter, Lines themselves or carb filter.
Is it still blowin' hard down there?Wind up here at the moment would blow a dog of it's chain
 
usually if you just did the carbs one of the seals got misaligned when you installed them leaving a gap.
 
Hey Mate.Gold Coast here.
Could be a few things or a combo of each.
You may still have a sticky linkage.A leaking gasket causing a lean out and higher revs.
What color are your fuel lines.Grey is not good and this can lead to a couple of problems.All fuel blockage related.Filter, Lines themselves or carb filter.
Is it still blowin' hard down there?Wind up here at the moment would blow a dog of it's chain

Not the linkage, had a seized throttle shaft which is what I just fixed.
And checked the linkage, cables, springs etc.
Fuel lines are all black.
Sounds like it is likely the carb base gasket is not sealing well enough.
I've ordered the genuine, will reinstall Friday night, hope to get out for the weekend.

Nah not windy down here, looks like the temp is finally picking up with 28 this weekend. Nice...
 
Good to hear.
We got the V8's on here this weekend.There's a few people wandering around the place.Forecast is for some small showers.Should make the race interesting.Can't trust the forecasters though.All the best with the fix
 
Managed to get my hands on a WSM parts gasket, pretty much a clone of the original Seadoo gasket.

She is starting perfectly, had a slight issue getting her above 2,500rpm once under load the other morning.
Whilst limping back to shore, I gave the throttle one more squirt.
Bogged a little, choked and spluttered but sprung to life.
Straight to the plane and full speed in no time.

Thanks for all your help
 
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