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airbox - how do you get this thing out? 951 carb engine

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bajaman123

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So...I'm getting ready to do the fuel lines and carb filter clean, and...I can't get past getting the dang airbox out of the hull! I followed the Service Manual instructions, "then remove with a rotating action"....
Huh.
It hits on the hull and the electrical box and just doesn't seem to have any room to 'rotate' within the prescribed space available. See picture.
I even took out the battery to give me more room...no dice. I took off the aft rubber bellows off the silencer...still not enough room.

So forum brothers...how does one accomplish this? 2000 RX.

Thanks!
 

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Have you tried removing the choke cable?
Also it looks like the plastic seat support/latch cross member might be removable and give you more clearance to rotate the back corner up and out.
 
Ok, it took taking off the choke cable, and removing the air intake and electrical box at the rear of the ski to get this dang thing out!

"remove by rotating outwards" my big toe!
 
Yes, there sure isn't much room to work. I can't believe all the stuff I had to take out. Looks like taking the carbs off will be about as much 'fun'.
 

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So I am wondering...on the 951 in an RX...can one leave all the cables on and have enough room to simply set the carbs on top of the engine?
 
On top of the engine? You can let them lay next to the motor with everything connected. In fact, this is the best way to put the pipe on. You can torque all the pipe bolts(and the pesky nut on the bottom) with the carbs laying next to the motor. Then putting the carbs on is simple, just 4 bolts paying attention to make sure the gaskets stay in place, to do working around the pipe.
 
On top of the engine? You can let them lay next to the motor with everything connected. In fact, this is the best way to put the pipe on. You can torque all the pipe bolts(and the pesky nut on the bottom) with the carbs laying next to the motor. Then putting the carbs on is simple, just 4 bolts paying attention to make sure the gaskets stay in place, to do working around the pipe.

That's pretty much what I do. I put one tiny tiny drop at the top and bottom of the carb gaskets between them and the plastic intakes. top and bottom such that it's between non air-carrying surfaces. Holds them in place well enough to get the carbs on w/out the gaskets falling under the engine. It also allows you to get the throttle adjusted correctly which you have to do before the oil adjustment. Choke I can do either way. but throttle on the underside is a real PITA, so I do that first. I always keep thinking I'll do a full 951 install/uninstall video, but have just never gotten around to it...
 
This is the post that got me to thinking it would be easier, as in not having to re-do all the adjustments, by being able to set the carbs up on the engine to work on. I don't think this can be done on an RX with the pipe on. This post was about a 951 engine on an XP:


There are a few tricks that save a ton of time when removing and replacing carbureators. It takes us about 10 minutes to either remove or replace the carbs on a 947 engine.
Pay attention.
After you remove the airbox ( which requires moving the oil tank and the oil tank base plate to make room to pull the big plastic air box), remove the allen screw from the bracket that supports the carbs. It goes through the latch bracket and into the exhaust headpipe. Slide the choke cable bar out of the carb choke levers and bracket.
Remove the 4 allen bolts holding the carbs onto the intake manifolds.
Now with the carbs loose from the engine, you can easily rotate them to get to the fuel and pulse hoses to remove them. You can also use a phillips screwdriver to remove the screws holding the throttle cable bracket (with the cables still attached to it) to the carbs and then remove the throttle and oil cable ends from the throttle drum. Do not mess with the nuts holding the cables tight to the bracket, and you will not need to readjust the throttle and oil cables nor will you mess up the TPS adjustment if you do like I said and not remove the cables from that bracket. This will save you at least 30 to 60 minutes or more when you put it back together.
Once you have the cables and the fuel lines loose from the carbs, you can pull the carbs out of the hull and rebuild and rejet them.

Then all you need to do is reverse this process to install them. Leave the airbox in the shop and install my filter kit. They snap right into the grooves at the top of the carbs. Very simple and clean installation. Double check to see if the oil cable came out of the drum on the oil pump, and that it works correctly when you pull the thottle on the handlebars. It should still be adjusted correctly because you diid not remove the cables from the bracket on the carb, you removed the whole bracket with the cables still attached to the bracket. Your oil, throttle, and tps should all still be adjusted correctly.

 
RX is the same as the XP except for the airbox goes out the back instead of the front. everything else still applies.
 
I'll let any of you try and take the carbs off my rxx one day. Then you won't complain one bit about the other 951s
 
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