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removing magneto flywheel 95 SPX 657X

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ggrimes13

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Has anyone improvised a way to remove the magneto flywheel nut without having the special Sea-Doo tools? Looking for a safe method to lock the crank without causing damage to something else. If not, do you know where I could rent the tools? seadoosource.com website says he is out for a while...
 
Go to Auto Zone or any auto parts store, purchase a puller for about a dozen bucks; purchase (3) bolts (M8 x 35mm x 1.25) that will fit into the three holes on the flywheel through the puller (turn them not more than seven turns/not full turns, just six turns of the wrist) crank the puller and vola, the flywheel will come off.
 
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Thanks for the feedback SurfBeat. I've already got a puller, and wish I was ready to use it. But first I have to get the nut off, that's what I'm looking for advice on.
 
Either use an impact wrench or you will need to get a PTO impeller tool ($15) to hold the PTO while you turn the nut on the MAG flywheel, or you can use a chain wrench to hold the PTO.
 
Regarding stuffing a rag into the exhaust ports to prevent crank rotation, my Clymer's manual states that is not a good idea because it can cause the rod to bend, so, in my opinion I would not do that.

The reason I suggested using a chain wrench was NOT to remove the PTO, but to secure it while you turn the MAG flywheel nut. (you will definitely need two people, one holding the PTO and the other turning the MAG flywheel nut.

I took my MAG flywheel nut off lickity split using a impact wrench. (Clymer's also warned not to do that, however, I did not see the harm, so that is what I did)

If you don't mind scratching the paint on your PTO flywheel, you can also hold it with a large pipe wrench, however, you will definitely nick it and and have to repaint it unless you put some rags on it to prevent the pipe wrenche teeth from digging into the PTO.

If you use that precedure, be sure to remove the small Zerk fitting

Since you don't have your engine out of your Doo, it may be difficult getting an impact wrench between the gas tank and the MAG, so I strongly suggest using a chain wrench or the PTO tool. The tool can be ordered on e-bay for about $15. In fact, the guy that sells it lives about a 1/2 from me and I found him dependable.
 
Thinking about using chain wrench to hold PTO flywheel. My only concern is the direction of force. To me, it looks like trying to loosen the mag flywheel nut could instead loosen the PTO. The installation torque on the nut is listed as higher that the PTO, so I would not be surprised if that happened.
 
You are going to be turning the MAG flywheel nut in one direction (to remove) and secure the PTO flywheel with the chain wrench in the other, so both will be going in opposite direction.
 
Again, you will be turning to MAG flywheel nut to the left (facing it) while simultaneously holding the PTO flywheel down towards the right, thus you will be turning the MAG flywheel nut in the opposiite dierction of the PTO flywheel.

The process cannot be more simple and should not take more than a few minutes.
 
I just installed the MAG flywheel nut (MFN) and the torque is approx 78 ft lbs.

I used the PTO flywheel tool and held it secure with my left hand while I torqued the MFN with my right hand and I had zero difficulty. I am 60 years old. 5'10" and weight 158 lbs, so, if I can do it, anyone should, so, get it done.
 
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