• This site contains eBay affiliate links for which Sea-Doo Forum may be compensated.

Maiden Voyage of rebuilt XP cut short before even leaving the trailer...Fuel Leak

Status
Not open for further replies.

Krispy

Well-Known Member
*Long story* Skip to the bold if you want the main question:

So the night before last I finally pulled out my XP from the garage it had been hibernating in during the resto, hooked it to the truck and let it sit outside overnight, I woke up yesterday and drove into work before the sun had come up, as per the usual.

I worked through the day and finally was able to leave work about 4PM yesterday afternoon. Before I pull of with a trailer I walk around it and give a quick inspection to the tires and the tie down strap, bow hook, and wiring connection. All looked good, however there was a wet spot on my cover just over the fuel selector valve.

I decided to drive on to the lake anyway and have a closer look when I got there.

I pulled the cover off, opened the hood and removed the storage bin, I found the leak coming from a fuel line attached to the fuel selector valve.

Knowing there shouldn't be enough pressure in the fuel tank to cause such a leak I opened the gas cap, a release of pressure occured and the leak stopped. I tightened the hose clamps on the selector valve and lifted off the seat to aid in venting the bilge.

I ended up finding 1-2 cups of fuel had leaked out and accumulated near the bailer tubes throughout the day!

So I have a problem with pressure in the fuel tank, following the vent line I see two outlets, one just below the rub rail and one just under the hood. Which one needs to be replaced? Or can they just be cleaned? How do I check for proper function? I do have a pop-off tester....



Thanks for the help!
 
The one below the rub rail is the pressure release valve. I believe it opens at 1.5 psi. I just had to replace mine due to pressure building up in the tank.
 
The one below the rub rail is the pressure release valve. I believe it opens at 1.5 psi. I just had to replace mine due to pressure building up in the tank.
Thanks Adam,

Is it actually the portion that pokes through the hull or a valve that is located several inches up stream, leading to the through hull exit?


Sent from my iPhone using Tapatalk
 
Yes it goes right through the hull. Grab ahold to the vent line and pull straight back. It will pop out
 
Make sure there is padding behind your hand, or you will end up saying a few curse words as I did when the damn thing let go. :)
 
Make sure there is padding behind your hand, or you will end up saying a few curse words as I did when the damn thing let go. :)

Good tip, unless I am starting a fastener, I almost always wear gloves when working on the ski,

What is the "other valve" that is inline, after the "T"?
 
C'mon Krispy!!!!!!!!!!!!!!!!!!!!!!!!!


I want to see the finished product I believe we're entitled to them
http://www.seadooforum.com/showthre...air-on-my-96XP&p=387313&viewfull=1#post387313


276.jpg
 
Maiden Voyage of rebuilt XP cut short before even leaving the trailer...Fuel ...

Right now it looks like it does in my avatar above the waterline.

Below the water line is black.

I am still waiting on decals from Mike so I want to wait until that is complete before I unveil the final look.


I can show a current pic I guess :)

277.jpg


This is how it looks now ^
 
Last edited by a moderator:
Status
Not open for further replies.
Back
Top