At this point, I think the fault lies in the hubs. These hubs were Dexter style, with a rubber cap in the end. There is a grease zerk that you force grease into, and it pushes clean grease from the inner seal out toward the outside bearing, and when the grease looks clean and new, you are done.
I don't work that way.
I pull the bearings, clean them, repack them, etc.
So, apparently, when I tried to put a buddy or cap in those hubs, they popped out, because they were formed to hold a rubber cap.
New hubs and nothing is moving, caps are staying one, all is fine and dandy.
So, if you had a rubber cap in the end, or if you have a grease zerk sticking out of the tip of the axle, re-think your hub. Replace with an aftermarket hub that comes with a cap, and not a plug.