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Newbie needs help with oil leak! (pics inside)

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blkscorpion

New Member
1996 xp
New SBT motor with 5 hours on it. I have oil leaking from both pressure regulator assemblies (I think thats what they are called). What is causing this? It just started leaking last weekend. The ski still runs top notch with no problems, and my oil consumption remains the same. Any help is appreciated. I hope this is enough info. Big Pics below.



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The same type of leak with my Challenger 110 hp boat

I have what looks like the exact same issue with my 97 Challenger 110 hp. No change in performance, just some oil leakage. Is this going to damage the motor?
 
These are RAVE,(Rotax Adjustable Variable Exhaust)valves. it looks like the bellows might be leaking oil and alowing it to seep out adn down teh exhaust area. Here is some info about the RAVE valves, and if you decide to take them apart it will help you out. These should be cleaned anually.

RAVE VALVE annual cleaning

________________________________________The RAVE, (Rotax Adjustable Variable Exhaust) valves are located above the exhaust valve. There are 2 of them per engine. They are round with a red adjustment screw in the middle. It has a clip that holds it together. How they work is that they open the exhaust port larger as the engine rpm's increase. When the rpm's drop down so do the RAVE valves. They work on the principle of the pressure of the exhaust system. Rpm's increase, pressure increases and the valve opens, rpm's drop pressure drops, Valve closes. They should be de-carbonized annual. To disassemble the rave valves, remove the spring clip on top, remove the black cover. There is a spring under the cover. Remove the piston by turning it with a metric socket. On the bottom of the piston is the rubber "Bellows" be careful with the small retaining spring that hold the bellows on the piston. Remove the 2 allen screws that hold the base on the cylinder. Remove the base and gasket. The long valve won't fall in the cylinder just pull it out. There is an o ring under the base, on the shaft of the guillotine valve. Be careful to see how it came apart as it has to go back together that same way again. On the base, notice the notch that it is facing down. Clean all the carbon off the guillotine valve. I use carb cleaner and 400 grit paper. Check the bellows for any small pin holes. If so replace it. If not, reassemble it on the clean guillotine valve, and install it back on the engine the same way it came apart. The guillotine valve only fits one way. The one closest to the exhaust pipe will come off differently then the other one. You will have to remove the allen screws and turn the base so it clears the exhaust pipe. I would do one at a time in case you forget how it goes back together again. This way you can look at the other one and copy it. Do both engines 2 per engine. Take your time and if you have questions give us a shout. We'll be here to help you out.
If the RAVE valves are dirty it will not rev up correctly and could be causing your problem.

The adjustment knob (the red cap) should either be screwed all the way in or flush to the top of the black ring of the cap. This will only affect performance, as far as how it jumps out of the hole or how well it runs for extended periods at WOT.
I hope this info helps you out.

Karl
 
Thanks for the info Karl. Would it hurt anything if I rode it on Friday. Basically I don't want to start working on it and not finished it before the 4th. I missed out on Memorial day b/c I started rebuilding the carbs. Thanks again bro for the help.

The adjustment knob (the red cap) should either be screwed all the way in or flush to the top of the black ring of the cap. This will only affect performance, as far as how it jumps out of the hole or how well it runs for extended periods at WOT.
I hope this info helps you out.

Karl


Also, which is which with the turning of the red cap? As for now my caps are flush. The ski seems to be getting out of the hole quick and also has good top end.

Red cap Flush =??
Red cap all the way in =??
 
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You can play with the adjustment. On my 1997 Challenger jet boat with the same 787 engine as yours it ran unreal with the red cap all the way down. All it does is adjust when the valve opens...try it all the way down and in between. Just be sure both are the same. You can't hurt anything. Go have fun.

Karl
 
My 1997 GSX has the same oil leakage. Will it hurt the engine to let it leak?
Not unless you are pushing so much oil out of there that the engine cannot run smoothly/properly. It could have some effect on top performance.

RAVEs are crazy easy to remove and inspect. I'm guessing it is not assembled correctly or the diaphragm is damaged.
 
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