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96 XP 'winter' rebuild

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Fd3shawn

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I know Florida doesn't have much of a winter, but I figured I would take the next couple months to rebuild this xp I picked up. I actually have two, one I got for free which was just a hull. Although it was structurally sound, it was in very poor condition. The other one I picked up a couple weeks ago, I got it as a complete ski that needed the carbs rebuilt. I took that with a grain of salt. The price was right though so I couldn't pass it up.

Drove two hours to check it out and ended up bringing it home
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I noticed some damage that was repaired, but didn't fully understand the extent of it until I started tearing it down. Even though it looked good from afar, there was major damage that was repaired very half-assed, and I didn't want to bother fixing it because it'll never be the same. I decided to junk this hull and swap everything into the one I got for free

Some surprises while tearing down the complete(damaged) ski

Carbs looked mint. And I mean mint. I've never seen a set of carbs look this good inside. The pictures don't do them justice. This made me very happy because they're worth about what I paid for the whole ski lol
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Mpem looked excellent inside. Zip ties so someone's been in there, but nonetheless super clean
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The motor had decent compression but some damage on the pto piston skirt. Bore looked good with not many marks. I will be sending the cylinders to full bore and doing a new top end and gaskets. The bottom end should be good but it's still going to get torn apart and assessed


With everything removed I turned my attention to prepping the good hull. Flipped it over and started wet sanding. This thing has been beached many times!
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A pleasant surprise, JD grate. Score!

After the first pass with 180
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The deep gouges will be filled with gelcoat. I'm not terribly concerned with the very bottom, as long as it looks decent. I will also be running a keel guard which will cover some of the worse spots

After pressure washing and scrubbing the whole day there's still stains in the bilge that I can not get out. I decided I'm just going to epoxy paint the whole inside white because the stains bother me
 
Looks like a good project at a great starting price. If I can help you with any odds or ends just let me know. Oh and that JD grate is a good one.
 
Every good man should have a project just like this. You have a great taste in skis and it looks like your doing a good job with it.
 
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