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96 GTX, fuel supply issue or rectifier problem?

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Havent had a chance to look at it yet to diagnose, but wanted to get some opinions since Ive already done a lot of work on the fuel systems.

Little background. Bought a couple of blown up 96 GTX's last year and fixed them both up. Replaced all the fuel lines, rebuilt the carbs, cleaned the fuel selectors etc. Both skis ran great last year and first time out this year. Then on of them started not wanting to run over 5000 rpm. Would run fine up to that, then die like it had run out of gas, then pick up and run again just like a fuel supply issue. Figured I had a plugged fuel valve so I purchased new ones to put in both skis. Got to our vacation and wife rode the problem ski the first day, said it had no trouble and was fixed. I rode it the second day and was following a newbie around on my other ski so was just puttering under 5k without problem, but as soon as I did try to speed up it started doing the same thing. I parked the ski for a couple of days and then decided to take it out to do a little more diagnosis on it, and this is where Im starting to lean toward a rectifier problem. As I said, the entire fuel system has been replaced, a new filter in the line and the pickup/float assembly was even removed, float repaired and reinstalled and now a new fuel selector valve.

If you gun it to full throttle, it will initially shoot to 7k rpm, but then die, rpm will drop down to around 2500 and then it picks back up. Again, this does sound like a fuel supply problem, but, then I was crusing around just under the 5k limit where it seems to happen and the ski jumped a small wave and the pump freewheeled. The instant the engine went over 5k it shut off, dropped to 2500 and then picked back up. I duplicated this same scenario several times, and each time the pump comes out of the water and the rpm goes above 5k it will shut off. Now Im not so sure it is a fuel issue, but is instead an electrical issue, more than likely the rectifier from other posts I have read. Opinions?
 
Disconnect the regulator, and check it out... but the way you are describing it... it sounds like a fuel issue.
 
That will be the easiest check other than a visual of the fuel system again. I cant see anything visually wrong and its all new. I just find it weird that the engine immediatly shuts off when it hits 5k even without a load. I understand if it was running out under load, but its instant when it goes over 5k even freewheeling. But I guess if Im sitting right on the edge of out of fuel any more rpm is putting it over the edge.

Was a bad week, took 4 skis to a family get together and came home with 2 not running, one with a throttle position sensor going bad and the 4th got flipped and the morons riding it didnt even try to flip it back over. They got a ride back to shore and left it sitting in middle of lake upside down. When they finally got it back to shore wife called me and I told her they needed to get it running immediately to clear the water out of it. The brainiack helping her got starting fluid to help it fire, and instead of spraying it in the intake he just pulled off the rear seat and sprayed it down the hull air intakes. Explained to wife they are darn lucky nothing sparked inside the hull because all he had done was make a great big bomb inside the hull.
 
I just find it weird that the engine immediatly shuts off when it hits 5k even without a load. I understand if it was running out under load, but its instant when it goes over 5k even freewheeling.


Well... there it is. It's electrical.
 
Tony, sounds like my problem. but IDK the rpms of mine.

Is there a test for the lanyard?????????
 
Tony, sounds like my problem. but IDK the rpms of mine.

Is there a test for the lanyard?????????

Your's is a little diff.

Yes... you should have put it in the box with your carbs. (lol) Anyway... on your post, I said how to check it. PM me your phone #, and we can talk about it.
 
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